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Alexander Dennis Inc doubles manufacturing footprint in North America

Published: 06 Jan 2017

ADI is part of the North American arm of Alexander Dennis Limited (ADL), the world’s biggest double deck bus manufacturer. ADI has engaged with a contract manufacturer to produce double deck buses in Nappanee since September 2014. From December, 29 2016 ownership of assets and the facility lease wholly transitioned to ADI who take over the entire operation.

ADI will invest in excess of $1.5m to transform the existing facility with an improved customer reception area, office space and team member facilities including refurbished break rooms. This project is due for completion by March 2017.

ADI will optimize manufacturing efficiency by consolidating all operations at the Nappanee site into one 127,000 sq. ft. (12,000 sq. m.) building rather than the previous smaller footprint spread over multiple buildings. A second body assembly line will be added to the existing two lines (one chassis, one body) which will more than double weekly output. One body assembly line will focus on the world’s best-selling three axle double deck, the Enviro500 13’6 (4.1m) model and one on the revolutionary new Enviro500 SuperLo.

The Enviro500 is already a firm favorite in cities around the world and extremely popular with passengers, drivers and operations teams alike, including those in North America where it forms the backbone of fleets in Seattle, Las Vegas, San Francisco, New York, Ottawa and Toronto. A further iteration of this best-selling model, the Enviro500 SuperLo at a unique low height of 12’10 (3.9m) is set to transform the interurban transport landscape across the continent by resolving the challenge of low bridge restrictions which had previously curtailed double deck services on some routes. Thanks to engineering expertise and innovative chassis design, the height saving has been achieved while maintaining the current, spacious interior saloon dimensions which maximize passenger comfort.

Metrolinx, the Government of Ontario’s transportation authority for the Greater Toronto and Hamilton Area, who already have a significant fleet of Enviro500 buses, placed an order for the brand new three-axle Alexander Dennis Enviro500 SuperLo double deck buses in November 2014, with the first vehicles in service since summer 2016. These double deck vehicles are designed to deliver an exceptional passenger experience. On-board comfort is a core focus as the vehicles carry up to 81 seated passengers in a contemporary environment with reclining seats, individual reading lights, armrests and air vents as well as being wheelchair accessible and having an expansive luggage compartment of more than 6 cubic meters.
From January, the team in North America will number in excess of 250 full time members and a combined parts and manufacturing footprint of over 251,000 sq. ft. (21,480 sq. m).